Beer in Glass or Plastic? Science Solves One Great Mystery of Our Age

The big game is about to start. You kick back in your arm chair in front of your beloved big-screen TV, put your feet up and pop open a brewski. While you’re waiting for the teams to take the field, you find yourself contemplating one of the great mysteries of our age: Why is your beer not in a plastic bottle?

It’s a reasonable question. Virtually everything else consumable these days — from ketchup to milk — has migrated from glass bottles into plastic. And why not? Plastic is generally lighter, cheaper to make and shutterstock_253168870more durable than glass. You were sure glad for plastic when your kid dropped a full bottle of maple syrup on the floor at breakfast the other day! Wouldn’t having your beer stored in plastic bottles make toting it around a lot easier? How much cooler would tailgating be if the beer you brought weighed a lot less? Why, you could bring even more beer!

As nifty as the idea of beer in plastic bottles seems, there are several reasons why you don’t see shelves stocked with plastic beer bottles — at least in the U.S. In Europe, it’s a common enough practice. The most important reason, though, is that beer bottled in glass simply tastes better, at least to most people.

To understand why, consider this fundamental fact — both plastic and glass are actually liquids. Both have a very, very high viscosity, which is why they pretty much behave as solids. Glass, however, is a bit more viscous than plastic. This means it’s much better at containing whatever you put in it without releasing any of its component materials into what it’s holding. Obviously, anything that leaches into the beer will affect how it tastes.

But wait, you say. Soda is bottled in plastic and it doesn’t taste funny. Why is that? Well, when you’re bottling beer or wine, as opposed to soda, you have to factor in the potentially corrosive effect of the alcohol. That regular Coke may make you burp like anything, but it could probably sit in a plastic bottle for decades without adversely affecting the bottle itself.

But wait, there’s more!

Most soft drinks are packaged in bottles made from polyethylene terephthalate (PET), which is very good at retaining CO2 — the bubbles that make soda fizzy. However, it’s not nearly as good at keeping oxygen out, and everyone knows that exposure to oxygen makes beer go stale. So beer stored in regular PET bottles will likely go stale a lot faster. Bummer!

But even if you were to bottle the beer in a thicker, specialty plastic, like one that sports a layer of polyvinyl between layers of the PET to reduce oxygen permeability, there’s another issue. Most PET bottles are clear, and in addition to being oxygen-averse, beer also doesn’t do well when exposed to light. It’s a lot easier to add dark color to glass than plastic, as everything you add to a polymer can affect how that polymer behaves in real-world applications.

And still another consideration — most beer sold commercially in the U.S. goes through a pasteurization process after it’s bottled, but before it gets loaded on a truck and sent to your local store. The bottles go through a machine that douses them in boiling water and/or steam to kill any bacteria that might have made it through the brewing and packaging processes alive. Glass can easily withstand that heat. Plastic can’t.  

Finally, let’s circle back to taste. If you’re making beer that’s going to be consumed relatively quickly, it’s probably OK to store it in plastic for a little while. In the United Kingdom, you’ll see plastic beer bottles showing up at major events like sports games and festivals. You may even have seen it in the U.S. if you’ve ever attended a game in a stadium. In those situations, the beer gets used up fairly quickly, so there’s less chance of the plastic affecting the beer’s flavor. Glass, however, is 100 percent taste-neutral. It doesn’t impart any flavor to the liquids it contains, which is why you don’t drink wine from plastic cups (of course, we’ve all done it, but we drank quickly).

So that’s why your beer is in glass, not plastic — one mystery of life solved! Now if you could only figure out if that referee really is blind, or if he just has it in for your team, life would be perfect, wouldn’t it?

7 Comments


  1. Beer, even a light lager as exquisitely sensitive to oxygen as Budweiser, has been successfully packaged in PET bottles in single-serve sizes. Oxygen scavengers in the wall of the bottle, such as DiamondClear(r) scavenger, keep the oxygen out plenty well, and the PET has enough CO2 barrier for at least many distribution systems even for single-serve bottles. The present owner of DiamondClear is Plastipak. and the product does appear on the website. Miller was recently offered in PET in the 32-oz and 40-oz sizes, see this:
    http://www.chicagobusiness.com/article/20140301/ISSUE01/303019983/millercoors-lightens-up-by-subbing-plastic-bottles-for-glass

    The beer must be filled aseptically, the bottles can’t withstand pasteurization.

    Wine has also been successfully packaged in PET with O2-scavenger protection.

    With both beer and wine, which can be “image products”, image is a problem for PET bottles.

    Reply

    1. Alan,

      Thanks for sharing all that information and supplementing this article. Perhaps soon we will see more alcoholic beverages offered in plastic bottles as opposed to glass. Certainly as polymer technology & plastic technology continues to develop it will be more possible and practical.

      We appreciate the feedback–please keep in touch with us and continue to share.

      Best wishes,

      Caitlyn Scaggs
      Polymer Solutions

      Reply

  2. You always have something for everyone in ypur newsletters, and it is very well written. Keep it coming, and have a nice day!

    Reply

    1. Thank you for such nice feedback–that is so great to hear! We love this stuff and it keeps us excited about sharing it.

      Enjoy your day!

      Caitlyn Scaggs
      Polymer Solutions

      Reply

  3. Nice informative description.I really like this website because here lot of information .Thanks for sharing

    Reply

    1. Hi there!

      Thanks for reading our blog – we’re glad you enjoy it! Stay curious!

      Best wishes,
      Ashlyn
      Polymer Solutions

      Reply

  4. You can also consider flash – pasteurization, which does not damage the bottle

    Reply

Leave a Reply to Caitlyn Scaggs Cancel reply

Your email address will not be published. Required fields are marked *